Automatic Selective Wave Soldering
Packing details
- The Platform
- Wave Soldering Furnace
- Control Host
- Control Line and HDMI cable
- Spoons and Flux Tank
- Monitor and host
- 24V power supply
- Flux spraying valve module
- Visual scanning module
- Preheat module
Advantages
1. Rapid programming via Point, Line, Poly line and Array
for welding path and flux spary path.
2. Path editing supports these functions: move, copy, delete,
preheat range adjustment.
3. Hardware modules: motion board module, high-definition
scanning camera, monitoring camera, preheating.
4. Calibration functions：Furnace calibration, Flux calibration,
4. Calibration functions：Furnace calibration, Flux calibration,
Coordinate calibration, Welding calibration, Camera calibration
Data sheet
| Electrical parts | Control method | Control card+industrial computer | ||
| Motion unit | XYZ axis: closed-loop stepping | |||
| Solderinging motion mode | Tin pot fixation, pcb board movement | |||
| Heating power of tin pot (KW) | 1.5KW | |||
| Soldering module | Tin pot capacity（Kg） | 8Kg | ||
| Tin melting time | ≦30min | |||
| Peak working mode | Mechanical soldering pump | |||
| Temperature control accuracy of tin pot(℃) | ±2℃/PID control | |||
| Tin pot MAX temp.(℃) | 450℃ | |||
| Peak height | 0～5mm | |||
| Temperature calibration form | Manual | |||
| Nozzles | Inner diameter 3～18mm(customizable) | |||
| Nitrogen usage | 1.2～3m³/h（Determine based on the actual situation） | |||
| Nitrogen purity | ≥99.99 | |||
| Flux system | Inner diameter of nozzle | 0.15mm | ||
| Flux storage capacity | 1L | |||
| Liquid level monitor | Automatic monitoring and alarm | |||
| Flux bottle | Plastic | |||
| Preheating system | Preheating module | Infrared bottom preheating | ||
| Temperature range | Room～450℃ | |||
| Preheating processing range | X≤330mm；Y≤250mm | |||
| Power | 1.5KW | |||
| Control method | 1. The use or non use of the preheating function is optional | |||
| 2. The preheating time can be set | ||||
| 3. Preheating method: Start after the product is in place | ||||
| 4. Preheating can be automatically turned off, when the equipment is not soldering | ||||
| Software | Programming method | 1. Computer programming, visual scanning input | ||
| 2. Online programming + soldering parameter editing | ||||
| Positioning method | Camera visual scanning positioning (non visual guidance positioning) | |||
| Soldering point setting | The parameters such as peak height, soldering time, soldering height, soldering speed, displacement height, peak strength, peak time, Z-axis speed, etc. for each soldering step can be set separately | |||
| Soldering visual monitoring | Can clearly observe the entire soldering process | |||
| General Part | Voltage（AC） | 380V/50Hz | ||
| Air pressure（nitrogen MPa） | ≧0.3MPa | |||
| Noise | ＜60dB | |||
| Usage environment | Temperature 0-40 ℃, humidity 20% -90% (no condensation) | |||
| New weight | 280kg | |||
| Machine size | L1.2 x W0.76 x H1.3m | |||
| Structure Part | Device Type | Floor-standing | ||
| Structural form | Welding frame+sheet metal shell | |||
| Visual surveillance | 1080P digital high-definition color camera | |||
| Axis speed range | X(mm/sec) 0-300mm/s, Y(mm/sec) 0-300mm/s, Z(mm/sec) 0-100mm/s, | |||
| Repetitive positioning accuracy | X/Y/Z axis(mm) ±0.1mm | |||
| Rated load | Platform0（Kg)Max:5kg | |||
| Fixture size | 330*250mm | |||
| Soldering range | X≤330mm；Y≤250mm | |||
| Cleaning and maintenance methods for tin pot | The tin pot can be pulled out from the front for cleaning and maintenance | |||
| Safety | Emergency stop button | Install emergency stop button on the operating surface | ||
| Safety light curtain | Optional |